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Make Your Own ESP32-Based Person Sensor, No Special Hardware Needed

Home automation with high usefulness and low annoyance tends to rely on reliable person sensing, and [francescopace]’s ESPectre shows one way to do that cheaply and easily by leveraging hardware that’s already present on a common dev board.

ImageESPectre is an ESP32-based open source motion detector that detects movement without any cameras or microphones. It works similarly to millimeter-wave (mmWave) radar motion detectors in the sense that when a person moves, wireless signals are altered slightly as a result. ESPectre can detect this disturbance by watching and analyzing the Wi-Fi channel state information (CSI) and doing some very smart math and filtering. It’s cheap, easy to deploy and use, and even integrates with Home Assistant.

Combining a sensor like this with something else like a passive infrared (PIR) motion sensor is one way to get really robust results. But keep in mind that PIR only senses what it can see, whereas ESPectre works on WiFi, which can penetrate walls.

Since ESPectre supports low-cost ESP32 variants and is so simple to get up and running, it might be worth your time to give it a trial run. There’s even a browser-based ghost-dodging game [francescopace] put online that uses an ESPectre board plugged in over USB, which seems like a fun way to get a feel for what it can do.

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DIY Magnetic Markers Help 3D Scan Tricky Objects

3D scanners rely on being able to identify physical features of an object, and line up what it saw a moment ago with what it sees now in order to build a 3D model. However, not every object is as distinct and visible as others at all angles, particularly in IR. One solution is reflective scanning markers, which are either pre-printed on a mat, or available as stickers that can be applied to objects to give the scanner a bit more to latch onto, visually speaking.

[firstgizmo] shows a slightly different approach: that of surrounding the object to be scanned with 3D printed reflective markers instead of covering the target object itself with reflectors, or relying on a flat scanning mat.

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Magnetic mounts allow mixing and matching, as well as attaching directly to some objects to be scanned.

The main advantage (besides not having to remove stickers from the object afterwards) is that these printed markers present the reflective dots at a variety of angles during the scanning process. This makes the scene less sensitive to scanner angle in general, which is good because the angle at which to scan an important feature of an object is not always the angle that responds best.

By giving the scene more structure, the scanner can have a better shot at scanning reliably even if the reflectors aren’t on the target object itself. It also helps by making it easier to combine multiple scans. The more physical features scans have in common, the easier it is to align them.

Just to be clear, using these means one will, in effect, be 3D scanning the markers along with the target object. But once all the post-processing is done, one simply edits the model to remove everything except the target object.

[firstgizmo]’s DIY magnetic 3D scanning markers are an expanded take on an idea first presented by [Payo], who demonstrates the whole concept wonderfully in the video below.

3D scanning can be tremendously handy but it does have its quirks and limitations, and a tool like this can be the difference between a terrible scan and a serviceable one. For a quick catch-up on 3D scanning and its strengths and limitations, read our hands-on tour of using an all-in-one 3D scanner.

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Flux And Solder Paste Dispenser Looks Good While Doing It

Syringes are pretty ergonomic, but when manually dispensing flux and solder paste it doesn’t take long before one wants a better way. [Elektroarzt]’s flux and solder paste dispenser design uses 3D-printed parts and minimal hardware (mostly M3x20 screws, and an optional spring) to improve handling and control.

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The operating principle is very similar to how a hot glue gun feeds a stick of glue.

How does it work? The ratcheting lever mechanism is similar to that of a hot glue gun, where an arm slips into notches in a rod when pressed down, driving it forward and never backward. In the process, a larger lever movement is translated into a shorter plunger travel, enhancing control.

The types of syringes this tool is meant to be used with have a plunger tip or piston (the rubber stopper-looking part, in contact with the liquid) inside the loaded syringe, but no plunger shaft attached to it. This is common with syringes meant to be loaded into tools or machines, and [Elektroarzt]’s tool can be used with any such syringe in a 10 cc size.

It’s an attractive design, and we like the way syringes top-load as well as the way the tool is made to lay flat on a tabletop, with the lever pointed up.

Want truly fine-grained control over your extrusions? Then check out this dispenser which really lets one dial in small amounts. You can also go motorized, and let a small PCB and stepper motor do the work.

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Print Your Own Standardized Wire Spool Storage

Hardware hackers tend to have loads of hookup wire, and that led [firstgizmo] to design a 3D printable wire and cable spool storage system. As a bonus, it’s Gridfinity-compatible!

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The slot to capture loose ends is a nice touch, and the units can be assembled without external hardware.

There are a lot of little design touches we love. For example, we like the little notch into which the wire ends are held, which provides a way to secure the loose ends without any moving parts. Also, while at first glance these holders look like something that goes together with a few screws, they actually require no additional hardware and can be assembled entirely with printed parts. But should one wish to do so, [firstgizmo] has an alternate design that goes together with some M3 bolts instead.

Want to adjust something? The STEP files are included, which we always love to see because it makes modifications to the models so much more accessible. One thing that hasn’t changed over the years is that making engineering-type adjustments to STL files is awful, at best.

If there is one gotcha, it is that one must remove wire from their old spools and re-wind onto the new to use this system. However, [firstgizmo] tries to make that as easy as possible by providing two tools to make re-spooling easier: one for hand-cranking, and one for using a hand drill to do the work for you.

It’s a very thoughtful design, and as mentioned, can also be used with the Gridfinity system, which seems to open organizational floodgates in most people’s minds. Most of us are pinched for storage space, and small improvements in space-saving really, really add up.

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3D Printing A Telescope Is Rewarding, Even If Not Always Cheaper

What can one expect from 3D printing an 8″ Newtonian telescope? [Molly Wakeling] shares her thoughts after doing exactly that. The performance was on par with any solid 8″ telescope, but in the end it wasn’t really any cheaper than purchasing a manufactured unit. Does that mean it wasn’t worth it? Not at all!

Image[Molly] makes the excellent observation that the process of printing and building one’s own telescope is highly educational and rewarding. Also, the end result is modular, user-serviceable, and customizable in a way that many commercial offerings can only dream of. It’s a great conversation starter with other enthusiasts, as well!

[Molly] printed the 203 Leavitt design (3d models available on Printables) which is an 8″ Newtonian telescope. This telescope design uses a concave parabolic mirror (a significant part of the expense) at the back of the tube to gather and focus light, and a small flat mirror near the front of the tube reflects this light to an eyepiece on the side. The wood stand makes things convenient, and we like the elastic tie-down used as a simple way to put tension on the mounts.

Do you find yourself intrigued but would prefer to start a little smaller and cheaper? Good news, because the same designer of the 203 Leavitt has a very similar design we happen to have featured before: the 114 Hadley. It features easily obtainable, lower-cost optics which perform well and can be easily ordered online, making it a great DIY starter telescope.

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Print Your Next LED Bezel

LED bezels (also known as LED panel-mount holders) are great, so how about 3D printing the next ones you need? Sure, they’re inexpensive to purchase and not exactly uncommon. But we all know that when working on a project, one doesn’t always have everything one might need right at hand. At times like that, 3D printing is like a superpower.

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Printing a part you find yourself short of can be a lifesaver.

[firstgizmo]’s design is made with 3D printing in mind, and most printers should be able to handle making them. Need something a little different? You’re in luck because the STEP files are provided (something we love to see), which means modifications are just a matter of opening them in your favorite CAD program.

There’s not even any need to export to an STL after making tweaks, because STEP support in slicer programs is now quite common, ever since PrusaSlicer opened that door a few years ago.

Not using 5 mm LEDs, and need some other size? No problem, [firstgizmo] also has 3 mm, 8 mm, and 10 mm versions so that it’s easy to mount those LEDs on a panel. Combined with a tool that turns SVG files into multi-color 3D models, one can even make some panels complete with color and lettering to go with those LEDs. That might be just what’s needed to bring that midnight project to the next level.

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Drunken EBay Purchase Becomes Motorized, Speaking Dalek

Not every impulsive purchase on eBay leads to possession of a wooden Dalek, but when a friend did exactly that, [Tony Goacher] did his part to turn ‘Dalek Bob’ into a motorized and remote-controlled unit of impressive stature.

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Fitting wheels to shafts and motors to a frame can be a bit tricky when none were made with the other in mind.

The purchased Dalek is made of wood and, with the help of two bolts, is of sufficient size to trap a human inside. There’s a bench of sorts upon which the captive can sit, and with some effort, shuffle the surrounding frame awkwardly about. The scale of the Dalek is impressive, but it was clear the effect of human-powered locomotion was lacking. The solution was to install wheelchair motors, tires, and an ESP32-based remote control.

Quite a lot of work went into mounting the motors and wheels, and the challenges will be familiar to anyone who has done hobby robotics. One can choose ideal motors and wheels, but making them fit one another can be an entirely different story. Shafts and hubs are of different sizes, motor mounting doesn’t quite match the platform, and it’s all a bit like fitting a square peg into a round hole. But with access to the right tools, it’s nothing a little metalwork and welding can’t solve.

For the control system, the ESP32 (with a beautiful CNC-routed custom PCB) sets itself up as a wireless access point that serves a web-based control panel for piloting, and controls two H-bridges to drive the motors. What’s more, it also provides a sound board from which a second operator can trigger appropriate phrases and sounds from the Dalek.

Some folks prefer their remote-controlled Daleks plush and cute instead of large and looming, but we like the smooth movement and imposing stature of this one. Watch it all in action in the video, embedded below.

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