SETS Facilities

Your mission deserves propulsion systems tested for the extremes of space

At Space Electric Thruster Systems (SETS), we know that the success of space missions depends on the reliability and efficiency of propulsion systems. That’s why we’ve invested in advanced facilities for designing, manufacturing, and testing electric propulsion technologies. Our state-of-the-art lab allows us to replicate the extreme conditions of space, ensuring that every propulsion system we create is built to handle the challenges of orbit and beyond.

Every test we run is designed to give you confidence that your system will survive launch and thrive in orbit.

Simulating Space: Our Vacuum Chambers

To accurately simulate the vacuum and harsh conditions of space, we rely on our advanced vacuum chambers. Each chamber is designed for specific testing needs, so we can conduct the most rigorous evaluations for each component.

Three Small Vacuum Chambers (Ø380 x 1000 mm):

Testing cathodes and low-power thrusters
Feature a dry vacuum pump and a turbomolecular pump
Ideal for demonstration

Mid-Sized Vacuum Chamber (Ø750 x 1350 mm):

Supports thrusters up to 200 W
Features two dry vacuum pumps and two turbomolecular pumps
Perfect for testing systems intended for a wide range of missions

Large Vacuum Chamber (Ø1300 x 4000 mm):

Designed for full propulsion systems and high-power thrusters
Equipped with dry vacuum pumps, cold heads, and turbomolecular pumps
Provides conditions close to the real in-space environment

In addition to these chambers, we use advanced plume diagnostics to analyze exhaust behavior and efficiency.

This helps us assess Hall thruster stability and pinpoint areas where we can optimize performance.

Functional and Mechanical Testing

At SETS, we conduct all key parts of Functional and Mechanical Testing in-house.

By performing in-house leak detection, vibration testing, and functional testing, we are able to streamline the testing process, improve communication across teams, and elevate system quality.

This approach accelerates the development process and ensures that every propulsion system we deliver meets the demanding requirements of space missions.

Monitoring and Control Systems

Our monitoring and control systems are critical for ensuring that each test runs smoothly and meets our high standards.

Real-Time Monitoring: We continuously track key performance metrics such as temperature, pressure, thrust, discharge current, voltage, and power output. This helps us ensure everything is working as expected during each test.
Automated Adjustments: Our systems automatically adjust parameters to replicate the conditions propulsion systems will encounter in space, making tests more accurate and consistent.
Data Collection and Analysis: Advanced software tools help us collect and analyze test data, providing valuable insights into system performance and guiding any design improvements.

These systems help us ensure that every propulsion system we produce is ready for the demands of space missions.

Manufacturing Facilities

Our manufacturing facilities are built to meet the highest quality standards, ensuring that every component we produce is ready for the rigorous demands of space applications. We employ advanced techniques, including orbital and laser welding, which are essential for creating leak-tight joints that can withstand the extreme conditions of space.

In addition to these advanced welding techniques, we maintain ISO 8 clean rooms where we carefully assemble propulsion systems and subsystems. These controlled environments are critical for protecting sensitive components from contamination, ensuring that the highest level of cleanliness is maintained throughout the assembly process.

Electro-Technical Lab

The Electro-Technical Laboratory is dedicated to the development and testing of Power Processing Units (PPUs) for our electric propulsion systems. Equipped with a comprehensive set of tools to support the full engineering cycle from prototype assembly to detailed performance evaluation.

Key equipment includes:

High-end oscilloscopes for in-depth electrical testing and signal analysis
Soldering stations for assembling and reworking electronic components
Programmable power supplies to simulate a variety of operational conditions
Multimeters and precision measurement instruments for accurate diagnostics
Load emulators to replicate the electrical characteristics of electric thrusters
Dry cabinets to protect moisture-sensitive components during storage

This facility plays a crucial role in ensuring the reliability and performance of our propulsion power systems.

Commitment to Quality and Innovation

At SETS, we don't just build components - we design and deliver fully integrated propulsion systems that are ready for space. Our state-of-the-art facilities, combined with a team of skilled engineers, enable us to provide high-performance propulsion systems that meet the unique demands of every mission. Whether we're developing low-power thrusters for LEO satellites or advanced propulsion systems for deep space exploration, we have the expertise and technology to bring your mission to life.

Our quality management system is certified to comply with the ISO 9001 standards, ensuring that every product meets the highest levels of quality and reliability.