Services
Technical Manpower
Fauji Fertilizer Company Limited services are now available for the Chemical Process Industry based upon its dedicated team of engineering specialists with rich experience. We provide services in following areas:
- Inspection & Reliability Assessment
- Mechanical Maintenance (Stationary & Rotary)
- Electrical Maintenance
- Instrument Maintenance
- Safety Management
- Turnaround (Lump Sum)
- Plant Consultancy
- Laboratory Testing
- Technical Training
Visit OLIVE Tech for more information.
Engineering & Design
Our engineers have decades of rich experience in four plant expansions and two new plants, as well as in-house engineering for various energy efficiency at our four plants. We possess state of the art software / tools / codes / industry practices to undertake engineering projects for clients.
Mechanical
Design of Pressure Vessels, Heat Exchangers and Flexibility Analysis of piping and associated structures as per TEMA, ASME BPV and B31 and AISC codes with software expertise (CAESER, AUTOPIPE, CodeCalc, COMPRESS, STAAD Pro etc).
Process
Process design and performance analysis/optimization of all process plant equipment like heat exchangers, reactors, columns, etc. As per latest state of the art software including HTRI, ASPEN PLUS, TASC etc.
Instrumentation
Design, engineering, installation and commissioning of microprocessor based control systems like DCS, ESD, and Vibration Monitoring Systems for Rotary Machines and packaged plant control systems. Repair and Maintenance of Field Instruments, Control Systems, Control Valves and PSVs. Installation, commissioning and maintenance services of plant.
Laboratory Analytical Services
FFC Laboratories are well-equipped & state of the art analytical facilities in Pakistan. We have vast experience of sample collection and analysis related to nitrogenous and phosphatic fertilizers as per int’l standards (ASTM, ISO, APHA & AOAC).
Fertilizer Plant Technical Audit and Due Diligence Services
We have experienced teams of engineers to undertake complete technical audits of old fertilizer plants to resolve technical issues and induce an overall improvement in plant in areas of operational safety and reliability, excellent and efficient maintenance systems, energy efficiency and also increased capacity up to 100% of nameplate in plants not performing to their design limits. Furthermore, our due diligence expertise also covers a plant’s overall well being like its Human Resource efficiency, general administration and financial monitoring and management.
Services
Technical Training
FFC manages a well-equipped Technical Training Center (TTC) in the vicinity of its production facilities. Established in 1985, it has over the past decades emerged as a Center of Excellence in the country for Training to major Fertilizer, oil & Gas and Petrochemical industry.
Experienced professionals and managers at our plants, actively engaged in plant operation and maintenance imparting vital practical knowledge.
Thirteen (13) plants covering major areas of unit operations including Water Treatment, Distillation, Gas Absorption , Temperature, level & Flow control, Boiler, Heat Exchange, Compressors, etc.
Training workshops for mechanical, Electrical, Instrument and Welding. Laboratories include Physics, Chemistry, Computer and Safety.
Mechanical Simulators for Field Maintenance training, and a DCS Simulator (Invensys Foxboro IA Series) for training on Hardware and loops configuration, Troubleshooting / maintenance and Boardmen training.
Recently, an operator Training Simulator (OTS), Simulating complete actual plant in real time has been added. Simulation is provided by emulating software & Simulator Control Stations are included for interactive training.
Training is imparted in all major areas of the process industry:
- Process & Operations
- Mechanical Maintenance
- Electrical Maintenance
- Inspection
- Instrumentation
- Safety
In addition, customized courses are also offered as per specific requirements.
FFC has the honor of being the country’s leading training provider for major multinational oil & gas and process industries. FFC has also provided training to foreign companies.
Long term Operation & Maintenance (O&M) Contracts
Based on our decades of excellence in both plant operation and its maintenance, we thus now also offer our clients a long term O&M Contract (2-5 years) for complete plant operation and its maintenance to enhance efficiency, safety, productivity for increased profits and reliability. Under this contract we can have an agreed share in increased production at the plant or a lump sum pre-determined value with the client.
