- Technology - Vaja

Vaja has developed the next major leap in solar-tracking innovation with its novel, patented wind-responsive technology. This removes over 80% of wind loads, drastically reduces torque and avoids aerodynamic instabilities. This finally enables a cost-effective vertical solar tracker that can withstand strong winds.

Vaja’s vertical tracker is built on four key innovations that together make this performance possible and highly efficient:

A 3D render of a Vaja solar panel

The number 1 in a circlePassive Feathering Mechanics

At the core of Vaja’s tracker design is a mechanism that allows the solar panels to feather passively. During strong winds, the panels automatically, smoothly and rapidly lift into an almost horizontal position. This occurs without the use of motors – the panels are lifted solely by the force of the wind, enabled by a design that carefully leverages aerodynamic principles.

Because the panels naturally move into their high-wind stable position, the wind load is reduced by more than 85% compared with a fixed-tilt panel in a traditional vertical tracker, and 80% compared with a panel locked at 30 degree angle (typical for fixed-mounted panels and for horizontal trackers in stow mode).

This principle closely mirrors how nature has evolved leaves on trees and shrubs to survive high winds: by yielding gracefully to the force of the wind rather than resisting it with brute strength – the very opposite of how conventional solar mounting and tracking systems behave.

VajaTrack solar panel

The number 2 in a circleMinimal Torque Design

Vertical solar trackers rotate around their vertical axis to follow the sun and thereby maximize energy capture. In Vaja’s design, this vertical axis rotation is also used to achieve a minimal torque architecture that works in tandem with the feathering mechanics to protect the structure.

During rare periods of strong wind, the units rotate around the vertical axis to optimize their orientation to the wind rather than to the sun. This further reduces structural loads, lowers stress on the drivetrain and motor, and helps prevent situations where wind could otherwise induce potentially damaging torsional resonance.

Overall, the minimal torque design is a key component of Vaja’s wind-responsive technology. It prevents torque buildup, minimizes component wear, and eliminates aerodynamic instabilities – contributing to high durability and long-term reliability, even in extreme weather conditions.

Image

The number 3 in a circleCentralized Drive System

Traditional vertical trackers use one motor per tracker unit, which significantly increases both cost and complexity.

Vaja’s passive feathering mechanics and minimal torque architecture drastically reduce the rotational torque, making it possible to implement vertical-axis rotation through a cable-based centralized drive system.

With a single motor, one gearbox and one tracker control unit driving many tracker units, both upfront cost and ongoing maintenance needs are greatly reduced.

The number 4 in a circleShade-Avoidance Optimization

Vaja’s vertical trackers employ multiple strategies to significantly reduce inter-row shading – including optimized hardware design, carefully engineered solar farm layouts, and backtracking algorithms specifically tailored for vertical tracking.

The result is minimal shading loss, ensuring that the inherently higher energy yield of vertical trackers beyond ±30° latitude is fully realized in practise.

Validated Through Extensive Testing

Vaja’s wind-responsive tracker technology has undergone rigorous testing to verify its durability and performance.

Vaja has developed advanced dynamic and three-dimensional computational fluid dynamics (CFD) models, executed on the Dardel supercomputer at the Royal Institute of Technology (KTH) in Stockholm. These simulations evaluate how panels equipped with passive feathering respond across a wide range of wind speeds, attack angles, and turbulence conditions.

In addition, extensive wind-tunnel experiments at the KTH L2000 facility have subjected arrays of VajaTrack units to high-force winds from multiple directions, including intentionally induced heavy turbulence. Finally, Vaja has operated several long-term outdoor test sites in weather-exposed environments. Across these real-world tests, the Vaja system has reliably endured freezing temperatures, snow and ice, and storm-level winds.

Conclusion: Vaja’s wind-responsive tracker technology is proven to be highly durable and low-maintenance.

Vaja feather symbol

Combined Benefits

Overall, Vaja’s wind-responsive tracker technology enables vertical trackers to operate at near optimal angles for energy capture while remaining secure in high-wind conditions. By combining passive mechanics with forecast-informed control, the system maintains a stable, low-risk configuration — even in very strong winds.

The result is that the once “impossible” vertical tracker design is now practical, durable, and cost-efficient.