Design
Systemized Approach
FullStack Modular has created a
complete building system utilizing
our proprietary chassis design.
Flexible Components
Unit Types
Unit Combinations
Sub-Assemblies
We have developed a specific set of structural, MEP, millwork, facade and cladding sub-assemblies which have increased our efficiency in the factory
Design Layout Tool
FullStack Modular has developed parametric layout application using our module types for rapid design iterations. Click on the link to study building footprint potential and choose typical floorplate unit configurations.
Our services
Manufacture
Chassis
The Chassis is the building block and main structural component in our system. Steel is prefabricated, flat-packed and shipped to our factory for assembly.
Sub-Assembly
Using digital instructions created by our design platform, all sub-assemblies, including kitchens, bathrooms, facade elements, and MEP systems are first assembled before moving onto the main Mod assembly.
Assembly
All sub-assemblies are brought together in the final Mod assembly, and final drywall and paint are applied once finished. FullStack Modular’s factory can produce 10-15 Mods per week at normal operating capacity, and Mods can ship with more work finished in the factory than the competition.
Our services
Construct
Transport
Once Mods are complete, they are wrapped in waterproofing membrane and loaded on flatbed trailers for transport. Transport is often done at night so that Mods are ready for stacking at the start of the workday
Stacking
Mods are stacked by a crane and rigging crew and attached using FullStack’s proprietary mechanical connection system. Vertical MEP risers are also connected. Facade elements are self-sealing and require no scaffolding for exterior work.
Mateline
Once assembled, final interior fit-out is completed using kits manufactured and created in our factory, including mateline finishing and all horizontal electrical and sprinkler runs.
Finish & Inspection
The final roof membrane is field-applied and the building is inspected. Work in the factory is treated as an “as-built” condition and does not require site inspection.
Our services
Onward
Library
A product library is created out of the project design information, which greatly reduces design time on future projects.
Post Construction Analysis
The building is then connected to data collection sensors which relay information regarding the use, energy efficiency, and other performance metrics.
Digital Twin for Operations and Maintenance
The connected building can now be monitored and managed through the new digital twin interface created out of the building’s design information. This allows owner-operators to reduce their cost and lower the carbon footprint of the building even further
