Industrial Computer Vision & Physical AI

Eyes on the edge.
Improvement in the moment.

alwaysAI puts trained AI models at the point of operation, on the excavator, at the dock door, above the tray line. Eyes on the edge means improvement in the moment: intelligence that arrives while the work is still happening, not after the shift ends.

Three Verticals

Mining & Resources

Eyes on every cycle, every shift.

DigSight, HaulSight, DrillSight, and BeltSight, computer vision at the point of operation across surface and underground. Every major asset, continuously measured. Improvement in the moment, results in weeks.

DigSight HaulSight DrillSight BeltSight

Logistics

Eyes on every movement.

LoadSight puts computer vision at the dock door, automated pallet verification, dispatch monitoring, and safety compliance in real time. Reducing manual scanning and catching errors before the trailer pulls away.

LoadSight Pallet tracking Safety

Facilities

Eyes on every tray.

FoodSight puts computer vision above the tray line and prep station, verifying every meal against the dietary order, flagging errors before service, and building a complete audit trail across every shift.

FoodSight Tray verification Waste tracking
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Mining & Resources

Eyes on the edge.
Improvement in the moment.

alwaysAI puts trained AI models at the point of operation, on the dig unit, above the belt, at the go-line. For mining operations, that means continuous measurement of the factors that drive overall equipment effectiveness: availability, performance, and quality. Eyes on the edge. Improvement in the moment.

See it in action

alwaysAI's computer vision runs on-site, processing camera footage from dig units, haul trucks, drills and fixed plant in real time. Every cycle measured. Every event logged. Every shift building a ground truth record of how your operation actually performs.

Product Suite

The alwaysAI Mining Product Suite

Deployed across surface, plant and underground operations.

DigSight
Excavator & Shovel Productivity
  • GET loss & wear detection
  • Bucket fill factor & oversize
  • Swing rate & operator coaching
  • OEE performance & quality components
HaulSight (Open Cut)
Source-to-ROM Load Tracking
  • Cycle times & active operating time
  • Fill factor, go-line & dust compliance
  • Idle frequency & congestion detection
  • OEE availability & performance components
DrillSight
Jumbo & Long-Hole Drill Productivity
  • Depth compliance & cycle time
  • Drill utilization & sequence adherence
  • OEE availability via leaky feeder
HaulSight (Underground)
Underground Load Tracking
  • Cycle times, carry-back & go-line
  • Speed compliance & congestion
  • OEE availability metrics underground
BeltSight
Fixed Plant Belt Monitoring
  • GET objects & foreign material on belt
  • Splice condition, drift & tear
  • Reduce unplanned equipment downtime
  • SCADA & historian integration

EHS & Security

PPE, hazardous zones, perimeter, fire & spill, available as add-on modules across all products.

Eyes on the edge is not a monitoring play. It is a performance play. Every mine has an OEE gap, the difference between what an asset produces and what it is capable of. When every swing cycle is measured, every haul truck timed, and every GET tooth watched continuously, that gap becomes visible. Availability losses, performance losses, quality losses: the cameras see them all.

The mining companies who get the most from alwaysAI are not running computer vision as a pilot program. They are embedding it as a permanent measurement layer, the ground truth that sits beneath every production review, every safety conversation, and every coaching session. Improvement in the moment. Improvement in the moment.

What “eyes on the edge” delivers

Eyes on hazards

Continuous PPE, exclusion zone, and proximity monitoring, every shift, every access point, documented.

Eyes on wear

GET loss, oversize rock, and foreign objects detected at the point of operation. Material quality losses caught before they cause downstream stoppages or crusher damage.

Eyes on every cycle

Cycle times, fill factors, swing rates, idle frequency and active operating time as a percentage of shift, the performance and availability components of OEE, measured continuously at the asset.

Eyes on the record

Every cycle, event, and alert logged with timestamp and image, ground truth for shift handovers, investigations, and improvement programs.

Image
Logistics

Eyes on every
movement.

LoadSight puts computer vision at the dock door and warehouse floor. Automated pallet scanning and verification at speed, dock scheduling visibility, forklift safety monitoring, and warehouse automation data, all from cameras already in your operation. Errors caught before the trailer pulls away.

LoadSight Suite

The LoadSight Suite

alwaysAI's LoadSight suite brings computer vision to the pace and scale of modern logistics operations.

Automated Pallet Scanning & Verification
LoadSight: Pallet & Inventory
  • Label reading, count & routing
  • Real-time pallet tracking at dock
  • WMS integration & error alerts
Vision-based Warehouse Space Analysis
LoadSight: Space Optimisation
  • Volume, density & bay tracking
  • Real-time space utilization
  • Warehouse automation data stream
Dock Scheduling & Bay Monitoring
LoadSight: Dispatch & Arrival
  • Dock scheduling & bay assignment
  • Dwell time & turnaround tracking
  • WMS & TMS integration
Continuous Forklift & Warehouse Safety
LoadSight: Safety
  • Forklift safety & proximity monitoring
  • PPE compliance & hazard zones
  • Every shift, every bay, documented
LoadSight in Production

Measured outcomes from active deployments

Integrating machine vision at outbound dock doors automates pallet scanning and verification, eliminating the need for manual checkers. Warehouse automation starts at the point where freight moves: dock scheduling becomes measurable, forklift safety becomes continuous, and pallet tracking becomes a data stream rather than a manual count. alwaysAI LoadSight cuts outbound shipping errors to virtually zero, reduces labour requirements at the dock, and accelerates loading efficiency by up to 20% in peak season by removing manual bottlenecks.

1
Manual checker position per shift
1.2%→0%
Outbound misload error rate
20%
Peak season loading efficiency

Automated Verification & Error Reduction

  • Hands-free scanning: High-speed cameras read, count, and verify every pallet label or barcode in motion.
  • Zero-error dispatch: Items cross-referenced against pick lists before the trailer pulls away.
  • Damaged goods detection: AI inspects pallets for torn shrink wrap and crushed boxes while loading.

Labour Optimisation

  • Eliminates manual checkers: Automating verification safely removes at least one checker position per shift.
  • Worker reallocation: Staff shift from verification duties to higher-value picking and fulfilment tasks.

Increased Loading Efficiency

  • Up to 20% throughput boost: Forklift operators work without stopping to scan or fill out paper logs.
  • Real-time WMS integration: Status updates and discrepancy alerts triggered automatically.

Dispute Resolution & Audit Trail

  • Audit-ready evidence: Timestamped photos of every loaded pallet create a photographic chain of custody.
  • Claims reduction: Visual proof at dispatch drastically reduces customer claims and chargebacks.
Additional ROI
Customer acquisition from consistent, error-free track record Optimal labour allocation supported by productivity metrics Better forecasting and loading-schedule planning
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Facilities

Eyes on
your facility.

alwaysAI puts computer vision at the point of service, from the tray line to the stadium concourse. FacilitySight watches your venue. TraySight verifies every meal. Eyes on the edge. Improvement in the moment.

Product Suite

The alwaysAI Facilities Product Suite

Computer vision at the point of service, from the stadium concourse to the hospital tray line.

FacilitySight
Large Venue & Facilities Operations

FacilitySight puts computer vision across your venue, monitoring concourse flow, queue build-up, staff deployment, and safety compliance continuously across every zone and every shift.

  • Concourse crowd flow & queue monitoring
  • Staff deployment & zone coverage tracking
  • PPE & safety compliance at service points
  • Throughput & dwell time by zone and gate
  • Incident detection & alert routing
  • Shift reporting & venue management dashboards
TraySight
Patient & Customer Tray Verification

TraySight verifies every assembled tray against the dietary order before it leaves the kitchen, flagging errors in real time and building a complete timestamped audit trail across every meal service.

  • Tray verification against dietary order, every meal
  • Allergen & texture modification compliance
  • Pass/fail result at the tray line, before service
  • Food waste tracking & classification by station
  • Station throughput & active/idle time
  • Timestamped photographic audit trail, every tray
About alwaysAI

Eyes on the edge.
Improvement in the moment.

Deployed in production across underground and open pit operations in North America, Africa, and Australia, and in logistics and food service operations globally. From first call to live production in weeks.

Company Profile

Eight years building the platform. Weeks to deploy the solution.

A Formula 1 tire change takes 2.2 seconds. That speed is only possible because the workshop behind it spent years designing the wheel nut, training the crew, and laying out every tool in exactly the right place. The fast part is only fast because of the preparation. That is how alwaysAI works.

We built the platform, the model training infrastructure, the edge deployment framework, the integration layer, the failure mode library, over eight years of production deployments in some of the most demanding industrial environments in the world. When we deploy on your site, you are not the first. The preparation was done long before we arrived.

"alwaysAI makes sites visible and measurable. Powered by AI and computer vision, our tools transform camera footage into clear, objective “ground truth” insights about how work is actually performed across a wide range of industrial operations."
- Steven Longley, CEO, alwaysAI

How We Work

Great results depend on good quality video footage and connections. We work with your team and partners to ensure cameras and compute are set up, models are trained, and data can flow from our application to the right systems.

How We Deploy

From first call to live production in weeks, not months.

1

Site Assessment

We assess your existing camera infrastructure, connectivity, and the operational processes you want to measure.

2

Model Training

AI models are trained on footage from your specific site, your equipment, your environment, your conditions.

3

Edge Deployment

Hardware and software deployed on site, integrating with existing SCADA, historians, and reporting systems.

4

Live and Improving

The system goes live. Models improve with every shift as they learn more about your operation.

Insights

Blog & Resources

The latest thinking on computer vision, industrial AI, and operational intelligence, from the alwaysAI team and the industries we serve.

Latest Articles
Careers at alwaysAI

Join a team making industry visible

alwaysAI is growing fast. We are deploying computer vision across some of the world's most demanding industrial environments and we are looking for people who want to build things that matter.

Our Growth

5x
Revenue growth over the past two years
3
Major industry verticals in production
13+
Products and modules deployed globally
Global
Clients across mining, logistics and food service

What it is like working with us

Real problems, real impact

Our software runs on mine sites, in warehouses and in commercial kitchens. When something we build works, you can see the result immediately, in tonnes moved, injuries avoided, or waste reduced. There is no ambiguity about whether the work matters.

A small team that moves fast

We are a lean, experienced team with a flat structure. Everyone contributes to decisions, everyone talks to customers, and everyone understands the product end to end. If you want to own your work and see it ship quickly, this is the right environment.

Early stage, serious traction

We have found genuine product-market fit in a hard space. The technology works, the customers are renewing, and the pipeline is growing. Joining now means growing with us from a position of momentum rather than uncertainty.

Flexible and distributed

The team spans multiple time zones and we are comfortable working asynchronously. We care about output and ownership, not hours at a desk. We get together when it counts and trust each other in between.

Current Openings

All positions are open to remote candidates with the right experience.

Engineering
Computer Vision Engineer
Remote (AU/US preferred)

Build and optimize CV models for deployment on edge hardware in demanding industrial environments. Work closely with customers to tune models to their specific site conditions.

Engineering
Edge Systems Engineer
Remote (AU/US preferred)

Design and maintain the infrastructure that gets our models running reliably on NVIDIA edge hardware in remote mining and logistics environments.

Commercial
Enterprise Account Executive
Sydney or Perth

Own the full sales cycle with Tier 1 mining and resources companies. Navigate complex procurement environments and articulate a compelling technical and commercial case to operational and executive audiences.

Operations
Customer Success Manager
Remote

Drive adoption and value realisation across our deployed customer base. Work directly with site teams to ensure our products are delivering measurable outcomes.

Engineering
Full Stack Engineer
Remote

Build the reporting, dashboards and integration layer that connects our CV platform to customer systems including SCADA, historians and production reporting tools.

Do not see the right role?

We are always interested in hearing from strong engineers, sales professionals and operational specialists. If you think you can contribute, send us a note and tell us what you are good at.

Apply Now

Work with us

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Free Site Assessment

See what your site looks like to computer vision.

Request a pre-configured camera kit, capture a short window of footage from your own site, and send it back. We run our computer vision models against your real assets and return a report showing exactly what we detect, at no cost and with no commitment.

Request Your Kit

What is in the kit

Pre-configured camera
+
Rugged case

Everything ships ready to point at your asset. Capture around 30 minutes of footage, then mail the kit back using the included guide.

Overview

Send us video footage from a camera onsite and we will show you exactly what our models detect in it.

Not sure whether you have eyes on the right things? We can send you a GoPro in a ruggedized Pelican case, a two-page setup guide, and a return pack. Capture 30 minutes of footage from an asset you want to improve. Send it to us. We will run our models against it and show you exactly what we can detect, before you commit to anything.

An assessment de-risks the conversation for both sides. You see what is detectable on your site before committing to a deployment. We understand your equipment, environment, and data quality before scoping a solution. The result is a faster, more accurate deployment when you proceed.

See real detections on your footage

No stock demos or simulated data. The report is built from your equipment, your site conditions, and your operating environment.

No cost, no commitment

The kit, the analysis, and the report are provided free of charge. There is no obligation to proceed to a paid deployment afterwards.

Results in 15 business days

Once we receive the kit back, your report is typically ready within 15 business days, covering detections, edge cases, and deployment recommendations.

How it works

1

Request the kit

Tell us about your site and the asset you want assessed. We ship a pre-configured camera and rugged case to your address.

2

Capture footage

Follow the included guide to position the camera and record around 30 minutes of normal operation.

3

Ship it back

Pack the kit back into its case and send it back to alwaysAI.

4

Get your report

We run our models against your footage and return a report showing detections, accuracy, and recommended next steps.

Request Your Kit

Start your free computer vision assessment

Fill in your details and we will confirm your request with a call then ship the kit within 48 hours of confirmation. Tell us which asset type you want to assess and we will make sure the kit is configured appropriately.

Kit shipped within 48 hours of confirmation
Assessment Report delivered within 15 business days of receiving your footage
No cost, no commitment required to proceed. You keep the kit if you decide to buy a solution from us.
Data handling agreement available on request

Request received

Thanks - a member of the alwaysAI team will be in touch to confirm shipping details before your kit goes out.

By submitting you agree to our Privacy Policy. Your footage will only be used for your assessment and deleted within 30 days of report delivery.

Free Whitepaper

The 10 Fatal Risks on Mine Sites

Every mature mining operation maintains a list of fatal risks. BHP, Anglo American, Rio Tinto, and Glencore all converge on the same recurring categories, hazards that have killed people in the industry and that continue to appear at the top of fatality data year after year.

This paper goes through each of the 10, explains why it kills, and details how computer vision can detect the hazardous condition before it becomes fatal, using cameras already pointed at your major assets.

Download the Whitepaper
Whitepaper · alwaysAI Mining & Resources
The 10 Fatal Risks on Mine Sites
How Computer Vision Helps Control Them
39
Mining fatalities across ICMM members in 2025
10
Fatal risks documented in this paper
10
Mobile equipment fatalities, ICMM #1 hazard 2025
10
Fall of ground fatalities, ICMM #1 hazard 2025
10 pages
20 min read
Free download
No spam
What the paper covers

A risk-by-risk breakdown grounded in real fatality data

This whitepaper draws on the published fatal risk frameworks from BHP, Anglo American, Rio Tinto, and Glencore, cross-referenced against ICMM annual fatality data for 2023 to 2025 and guidance from the NSW Resources Regulator.

The 10 risks presented are the categories that appear most consistently across all of these frameworks and account for the majority of mining fatalities each year. They are not theoretical. Every one represents circumstances where people in the industry have died.

For each risk, the paper identifies the specific camera-observable precursors that typically precede a fatal event, and explains how computer vision, deployed on existing site infrastructure, can detect those precursors in real time before they become fatal incidents.

Sources: BHP Fatal Hazard Protocols · Anglo American Fatal Risk Standards · Rio Tinto Critical Risk Management Framework · Glencore Fatal Hazard Protocols · ICMM Safety Performance Reports 2023-2025 · NSW Resources Regulator

The 10 Fatal Risks
01Mobile Equipment and Vehicle InteractionsICMM #1 · 2024-25
02Fall of Ground (Rock Falls and Ground Instability)ICMM #1 · 2025
03Working at Height and Falling ObjectsBHP · Anglo
04Energy Isolation Failure (Lockout / Tagout)BHP · Anglo · ICMM
05Fire and ExplosionBHP · Anglo · Glencore
06Explosives and BlastingBHP · Anglo · Regulator
07Confined Space EntryBHP · Anglo
08Lifting Operations and Suspended LoadsBHP · Anglo
09Inrush, Flooding, and TailingsICMM · Regulator
10Fatigue and ImpairmentBHP · Anglo · ICMM
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