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Almost 10 years ago, we migrated south from urban Portland to rural Beavercreek. We settled on a 20 acre farm/woodlot that’s nestled on the south flank of Highland Butte (that’s the knob on the right of the masthead photo), what we hope is the extinct vent of the volcano that formed the land for miles around in this part of the world. We moved into a couple of buildings that had been constructed in the ’60’s by the late Charlie Trainer. As you’ll see when I post the first photo, our shop, which was his camp site while building the house, was a fire hazard near the forest and falling down. Nonetheless, we used it as our craft shop and for storage.

As phase I of our redevelopment plan, we’ve replaced that shop with a proper Shambles Workshop. Our intent, the County notwithstanding, is to use it as our “clean” studio where we’ll prepare wool from our sheep and llamas, spin, knit, weave, and do other crafts that don’t produce lots of dust. Dusty and really dirty projects will remain in the farm workshop in our main barn.

The “Studio” became phase I because we thought we could get approval for this simple auxiliary building more easily than for our ambitious, earth sheltered, passively heated, solar house. It turned out to be more difficult than we imagined, partly because we used the studio to test a couple of elements we hope to incorporate in the house. In addition, we have a lot of stuff in the house that needs secure storage that the studio will afford.

So, there follows a pictorial chronology of the studio’s progress. I’ll keep comments to a minimum and let the pictures speak for themselves. When something needs an explanation, I’ll try to provide it. Perhaps it will be instructive to someone else.

I will say at the outset that one should never begin by taking any building for granted. Everyone involved in the project underestimated the complexity, lulled to that approach by its purpose as an auxiliary out building. It has plumbing, wiring, is built on a robust slab, and is the test bed for the Yarnell/Moore hydronic heating grid we hope to use later for back up in the main house. Later, as an economy, it will function as a zone of the main house. Because it is first up, it has 400 amps of electrical service. Later 200A of that will be routed to the house and already, 100A of it is still fed to the main barn. This arrangement confused a lot of people.

Note: This site is not organized as most “blogs” appear to be. This account is in chronological order with the oldest at the top and each next step in order thereafter. The dates are arbitrary since there is no WordPress utility I can find to allow reverse chronological order.   All entries will appear in December 2007.  When you get to the bottom of the page, click on “Older Posts” to continue.

First up is a photo of what used to be: The Shambles Workshops.

What we started with

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The cabin in which the original homesteader lived while he built his dreamhouse.

This old building was Charlie Trainer’s campsite while he built the main house in 1964. Their one-holer is out of sight behind the workshop. We added a metal roof to ward off embers from a forest fire, but the building was on stilts, shot through with termites, and patently unsafe. Nonetheless, we used it for craft production and as storage for almost 10 years.

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We started with a simple, steel arch, pre-fab building and made a model to see whether everything needed fit the space.  As the building has progressed, it’s gotten smaller to the eye.

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Using “SketchUp,” we refined the model in a form we could take to the engineers at our contractor, “Neil Kelly, Inc.” in Portland. SketchUp is a free program from Google that allows scaled, detailed, perspective designs that you can walk through and change to your heart’s content.

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The engineers and drafting whizzes reduced the model to about a dozen detail sheets that (mostly) guided the succession of contractors who worked on the building. This sheet is the electrical plan.

Deconstruction

Deconstruction

We had hoped to recycle more of the old studio than we did. The bugs had gotten to some of it and the dimension lumber was so old and brittle that builders didn’t want it. Most of it was turned into fiber and chips though and the metal roof will move to our lower barn.

The vacant site

The vacant site

Shortly after we moved here almost 10 years ago, we installed the three 2500 gallon tanks so we’d have firefighting water in an emergency. They’re attached to a standard fire department connection and they supply stock water to the barns even without a pump.  There is an automatic valve that keeps them filled.  They stay put.

Impatience

Impatient to begin

That’s Susan, impatient to have use of her new studio. Her spinning wheel is set approximately where she’ll use it next to the large sliding door on the east end of the finished building.

Leveling the site

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Break out the Tonka Toys.

The first job was to scratch in a new drive to the building. They dumped a lot of rock to support all the
heavy machines to come. Then they levelled the site at the proper altitude so it will match the house when that’s built. Since then, there has been an endless succession of large machines doing the work we used to do by hand and wheelbarrow.

Under control of its skilled operator, this machine seems almost delicate as it gently rakes the earth into place.

The form(s)

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Every sound building is constructed on solid forms. Nowdays,
separate contractors erect the forms and place the steel.
Someone else pours the concrete. And even that is subdivided:
the crew comes from one subcontractor, the concrete is trucked in by the vendor. A lot of finger pointing goes on when something goes wrong. (That’s the old farmhouse (circa 1964) that’s slated for razing in phase II. The new house will be built on the same ground but be rotated about 60 degrees to face SSE.)  The orientation is to take advantage of unobstructed sunlight.

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