Electrostatic discharge (ESD) is an invisible but dangerous threat in electronics manufacturing. A single static event can silently destroy sensitive PCBs and microchips causing costly failures down the line. ESD incidents are responsible for an estimated 33% of electronic component failures (source: ESD Association), making ESD protection critical in sectors like electronics, aerospace, automotive, and data centers.

This eBook explores how ESD Safe 3D Printing can quickly and affordably produce custom parts, including jigs, fixtures, housings, and enclosures, helping manufacturers safeguard components and meet stringent industry standards (ANSI/ESD S20.20, IEC 61340-5-1).

Benefits of ESD Safe 3D Printing:

• • Reduce lead times from 4 to 6 weeks to just 1 to 3 days for ESD jigs and housings
  • Achieve up to 95% cost reduction vs. traditional injection molding
  • Create parts that are 30 to 65% lighter, improving efficiency in aerospace and automotive applications
  • Simplify prototyping and small-batch runs with no expensive tooling needed.

What You’ll Learn in this eBook:

1. Standards for ESD protection across industries
2. Conventional vs. 3D printed solutions for ESD protection
3. How to design and print ESD-safe jigs and housings
4. Real-world use cases with key performance and cost insights
5. Overview of available ESD-safe 3D printing materials (ABS-ESD, PETG-ESD, Nylon ESD, ULTEM-ESD, PC-ESD)