PCB Manufacturing Services

Two State-of-the-Art Smart PCB Factories
From Rapid Prototypes To Enterprise-Scale Production
Advanced PCB Solutions For Every Technology

Extensive Bare Board Manufacturing Experience

With over 20 years of EMS experience, PCBCool has established itself as a trusted provider of high-quality bare board manufacturing. Our focus is on precision, reliability, and delivering boards that meet the strict standards of modern electronics.

We operate two advanced PCB manufacturing facilities in China: a 50,000+ sqm plant in Sichuan and a 4,500 sqm smart facility in Shenzhen. Equipped with intelligent production systems and staffed by thousands of skilled professionals, these factories allow us to maintain consistent quality across complex PCB technologies.

Our team of engineers, R&D experts, and quality control specialists ensures that every project meets IPC Class 2 and Class 3 standards. Through rigorous process management and technical oversight, we provide assured manufacturing quality, giving our clients confidence that their designs are executed with precision and care.

About PCBCool

Custom PCB Fabrication Capabilities

	High-end Circuit Board Manufacturing	Regular Circuit Board Manufacturing
Items	High-level custom printed circuit boards, smaller, more precise, more complicated	Regular circuit board manufacturing, quick-turn, more affordable
Evaluation & Quote	within 2 working days	within 4 hrs
Layer Count	1~40	1~10
Materials	FR-4, Rogers, Polyimide, Copper Clad, Ceramic, High-Tg FR4, Mixed-Lamination, etc	FR4, Aluminum, CEM-3
Quantity	≥1 piece	≥1 piece
Soldermasks	Regular and custom colors, inks that meet IPC4101 class B/L	Regular colors and inks that meet IPC4101 class B/L
PTHs	Min Mechanical Hole Size 0.15mm, Laser hole 0.08mm	Min Hole Size 0.2mm
Plating Finish	Bare Copper, Hasl lead-free, ENIG, ENEPIG, Gold Fingers, OSP, IAg, ISn, etc	Bare Copper, Hasl lead-free, ENIG, OSP
Board Thickness	0.037mm-6.5mm	0.6mm, 0.8mm, 1.0mm, 1.2mm, 1.6mm
Trace/Space	64μm/64μm	127μm/127μm
Max Length	2000mm	800mm
Certification	ISO9001, ISO13485, ISO14001, UL, RoHS/REACH etc.	ISO9001, ISO13485, ISO14001, UL, RoHS/REACH etc.
Standard	IPC Class 2, IPC Class 3, Automotive Standard, Customer Standard	IPC Class 2
Testing	AOI, Micro-section Inspection,Solderability Test, Impedance Test...	AOI, Micro-section Inspection,Solderability Test...
Advanced Hole & Via Technologies	Castellated Holes Blind/Buried Vias Microvias Mask Plugged Vias Via-in-Pad Back Drilling Controlled Depth Drill	X
Controlled Electrical & Material Properties	Controlled Dielectric Controlled Impedance Etch Back Tetra Etch	X
Specialized Board Fabrication & Routing	Counter Sinks Counter Bores Cavity Process Laser Rout Edge Mill	X
Surface & Legend Processing	Cover Coat LPI Legend
Inspection report	Inspection report	Inspection report
Package	Humidity indicator cards	Humidity indicator cards

Manufacturing Equipment at PCBCool

PCBCool operates two advanced PCB manufacturing facilities in China: a 50,000+ sqm plant in Sichuan and a 4,500 sqm facility in Shenzhen. The Sichuan plant provides cost-effective solutions for high-volume, enterprise-scale production, leveraging lower labor and material costs. The Shenzhen facility focuses on rapid-turn PCB fabrication, reducing shipping times to accelerate product launches.

Both factories are equipped with state-of-the-art machinery, including:

Automated photolithography systems
Vacuum etching machines
Laser drilling equipment
Automated copper plating and electroplating lines
Automatic lamination systems
Automated optical inspection (AOI) machines

These advanced capabilities enable PCBCool to maintain consistent quality, precision, and high throughput across a wide range of PCB technologies, from standard and flexible boards to HDI and high-frequency applications.

Testing That Safeguards Your Project

01

Ionic Contamination Testing at PCBCool

At PCBCool, we use advanced Ionic Contamination Testing to verify the cleanliness of every PCB before it moves to assembly or shipment. This process accurately detects and measures any ionic residues from fabrication, ensuring compliance with IPC-TM-650 standards. By maintaining ultra-low contamination levels, we guarantee enhanced product reliability, reduced risk of corrosion or electrical leakage, and long-term performance stability for our customers’ applications.

02

X-Ray Inspection

PCBCool’s X-ray equipment gives us a clear view inside assembled PCBs, revealing details invisible to the naked eye. From checking the integrity of BGA balls to spotting hidden solder voids or bridging, this non-destructive test helps us catch potential issues before they leave the factory, ensuring your boards perform flawlessly in the field.

03

Flying Probe Testing

PCBCool’s flying probe testers provide fast, precise electrical verification for prototypes and low-to-medium volume PCB runs. Without the need for custom fixtures, probes move directly across the board to check continuity, isolation, and component values. This flexibility shortens testing time, reduces cost, and ensures every circuit functions exactly as designed before moving to the next stage.

Why Choose PCBCool for PCB Manufacturing

Global Network, Local Expertise

15+ countries with local distributors & service teams
Trusted by 420+ enterprise clients with 5,200+ successful projects worldwide
Strong presence in Europe, the Americas, and beyond
On-the-ground support for faster communication & service

Competitive Pricing for Mid-to-High Volume Orders

Optimized production for medium to large batch orders
Material options: FR4 (140Tg / 170Tg / 180Tg), Halogen-Free, Metal Core, Polyimide
High-performance substrates: Rogers 4350B / 3003 / 4003C / 5880, Taconic, Teflon
Mix-Lamination capabilities for complex builds

Confidentiality Guaranteed

Many partners are industry leaders in medical, and telecom
Strict compliance with Non-Disclosure Agreements (NDAs) to protect intellectual property and business interests
Proven track record of secure, long-term partnerships built on trust and discretion

Case Studies

Screenless ESP32 Wearable for Remote Patient Monitoring Case Study

30 Dec

Case Studies

Screenless ESP32 Wearable for Remote Patient Monitoring Case Study

Posted by

Andy

2026-01-15

0

Fail Safe Fire Curtain Controller Box Build Case Study

30 Dec

Case Studies

Fail-Safe Fire Curtain Controller Box Build Case Study

Posted by

Andy

2026-01-04

0

ESP32 PCB Failure Case Study on Power and RF Layout

25 Dec

Case Studies

ESP32 PCB Failure Case Study on Power and RF Layout

Posted by

PS_Loki

2026-01-15

0

0.25mm Fine Pitch Prototype PCB Assembly for Semiconductor Validation

24 Dec

Case Studies

0.25mm Fine Pitch Prototype PCB Assembly for Semiconductor Validation

Posted by

Andy

2026-01-04

0

Low Volume, High Power Audio PCB Assembly Project

24 Dec

Case Studies

Low-Volume, High-Power Audio PCB Assembly Project

Posted by

Andy

2026-01-04

0

PCB Product ShowCase

Ro4003c & copper mixed thick plating pcb new

Frequently Asked Questions

Q1: What Is The Typical Lead Time For PCB Fabrication?

A: Lead time depends on board complexity, quantity, and technology. Standard PCBs can often be delivered in 5–10 business days, while HDI or high-frequency boards may take longer.

Q2: Do You Provide PCB Prototypes Before Mass Production?

A: Yes, we offer rapid prototype fabrication to validate designs before full-scale manufacturing.

Q3: What Is The Minimum Order Quantity (MOQ) For PCB Manufacturing?

A: PCBCool does not require a minimum order quantity. We support everything from single-unit prototypes to large-scale production runs, giving clients full flexibility.

Q4: What PCB Technologies Do You Support?

A: We handle standard, flexible, HDI, high-frequency (RF), rigid-flex, and multi-layer boards.

Q5: Can You Manufacture PCBs With Unusual Materials Or Stack-Ups?

A: Yes, our facilities support custom materials, controlled impedance, and complex stack-ups for specialized applications.

Q6: How Do You Ensure PCB Quality And Reliability?

A: All boards are manufactured under IPC Class 2 or Class 3 standards, with rigorous AOI, E-test, and visual inspections.

Q7: Do You Offer Expedited PCB Manufacturing Services?

A: Yes, our Shenzhen facility is optimized for fast-turn production to accelerate product launches.

Q8: Can You Manufacture Multi-Layer PCBs With Fine Features?

A: Yes, we support up to 20-layer PCBs, fine traces, microvias, and HDI layouts.

Q9: How Do You Handle Sensitive Or Proprietary Designs?

A: All projects are handled with strict confidentiality, secure facilities, and limited access to intellectual property.

Q10: Do You Provide Materials Certificates And Traceability?

A: Yes, we provide material certificates, lot traceability, and full documentation for compliance purposes.

Q11: What File Formats Do You Accept For PCB Manufacturing?

A: We accept Gerber, ODB++, IPC-2581, and other common PCB fabrication files.

Q12: Do You Offer Testing Services For Manufactured PCBs?

A: Yes, we provide electrical testing, flying probe, and functional testing based on client requirements.

Q13: How Do You Handle Design Revisions Or Engineering Change Orders (ECO)?

A: We have a controlled ECO process to ensure updates are tracked and implemented without disrupting production.

Q14: What Surface Finishes Do You Offer?

A: We offer HASL, ENIG, OSP, immersion silver, and other advanced finishes depending on application requirements.

Certifications & Standards

We meet global quality and compliance standards to ensure every PCB meets or exceeds customer expectations:

ISO9001 Certified — Quality Management Systems
ISO14001 Certified — Environmental Management
ISO13485 Certified — Medical Device Quality

UL Certified — Product Safety Compliance
REACH Compliant — Registration, Evaluation, Authorisation and Restriction of Chemicals
RoHS Compliant — Restriction of Hazardous Substances

Our high-quality PCBs power innovation across a wide range of industries. All boards are UL, RoHS, and REACH compliant, built to IPC Class 2/3 standards, ensuring global quality and safety compliance.