Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to [email protected] (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

PCBSync · PCB & PCBA Manufacturing

PCB Manufacturing
& AssemblyFrom Prototype to Production.

PCB fabrication, component sourcing and assembly, coordinated around your design. Share your files and requirements to plan your next project.

Request a Quote Explore Capabilities
PCB FabricationComponent SourcingSMT & Through-Hole
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PCB Manufacturing

Prototype and production boards

Multilayer and specialist constructions

Materials, stack-ups and finishes

Fabrication and test requirements

Explore PCB Manufacturing →
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PCB Assembly

SMT and through-hole assembly

Turnkey, partial turnkey or consigned

Prototype and repeat production

Programming and test requirements

Explore PCB Assembly →
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Component Sourcing

BOM pricing and availability

Customer-approved alternatives

Turnkey or shared procurement

Component and packaging requirements

Discuss Your BOM →

One Partner for PCB Fabrication & Assembly

A successful PCB project needs more than a finished board. Fabrication details, component availability and assembly requirements need to work together. PCBSync brings these discussions into one coordinated project scope, helping you clarify what is needed before placing an order.

Clear Project Requirements

Define board specifications, assembly needs and required inspection records around your design.

Component Decisions in Context

Review BOM availability and proposed alternatives alongside your assembly requirements.

A Defined Scope for Quotation

Bring quantities, sourcing responsibilities, test needs and delivery expectations into the quotation discussion.

Explore our manufacturing and quality-control processes below, or start with the files and requirements you have today.

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Industrial PCBs

Plan PCBs and assemblies for motor drives, PLCs, power supplies and machine vision. Define operating conditions, thermal needs and inspection requirements around your industrial application.

Discuss Your Project
PCBSync Inside

Robotics PCBs

Bring motion control, sensing and connectivity together for your robotics project. Review board dimensions, component selection and assembly requirements alongside the interfaces and test needs of your system.

Discuss Your Project
PCBSync Inside

Medical PCBs

Discuss PCB fabrication and assembly for your medical electronics project. Define traceability, inspection records and application-specific requirements, then confirm the manufacturing scope and documentation needed for your product.

Discuss Your Project
PCBSync Inside

PCB Technologies & Materials

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FR-4 PCB

  • Prototype and repeat production
  • Layer stack-up and materials
  • Copper weight and finishes
  • Electrical test requirements
Request a Quote
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Flex & Rigid-Flex

  • Flex and rigid-flex layouts
  • Bend and installation needs
  • Coverlay and stiffener details
  • Assembly requirements
Request a Quote
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Rogers PCB

  • RF material selection
  • RO4003C and other laminates
  • Impedance and stack-up review
  • Hybrid construction options
Request a Quote
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HDI PCB

  • High-density interconnects
  • Microvia and build-up planning
  • Blind and buried via layouts
  • Fine-pitch routing review
Request a Quote
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Copper-Core PCB

  • Copper-core construction
  • Thermal path requirements
  • Dielectric and copper details
  • Surface finish and assembly
Request a Quote
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Ceramic PCB

  • Ceramic material selection
  • Alumina and AlN requirements
  • Metallization and layout review
  • Thermal and assembly needs
Request a Quote
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Aluminum PCB

  • Aluminum-core construction
  • Thermal dielectric selection
  • Copper weight and layout
  • LED and power applications
Request a Quote

Inside Our PCB Manufacturing Process

PCB Fabrication for Your Design

PCB fabrication starts with the details in your design. Bring your fabrication files and drawings to PCBSync to discuss materials, layer stack-up, copper weight and surface finish for your application.

From a first prototype to repeat production, define the manufacturing requirements around your board. Identify critical dimensions, impedance targets and any assembly requirements before the production scope is confirmed.

Connect those requirements to a clear quality-control plan. Discuss inspection coverage, electrical testing and the documentation you need with your shipment.

Trusted by more than 10,000 Electronic Engineers
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More Than 6,000 Electronic Contract Customers
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99.8% satisfied Projects from end Customers
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Quality Control & Project Documentation

Clear requirements. Defined test coverage. Documented results.

Turn your manufacturing requirements into a clear inspection and test plan. Define acceptance criteria, test coverage and the records you need before production begins.

Bare PCB Inspection

Specify the checks required for your board construction and electrical requirements.

  • Continuity and isolation test requirements
  • Impedance and dimensional checks
  • Material and construction records

Explore flying probe testing and microsection analysis.

PCB Assembly Testing

Plan inspection and test coverage around component packages, test access and product function.

  • Visual and optical inspection needs
  • Hidden-joint inspection requirements
  • Electrical and functional test scope

Review AOI and in-circuit testing.

Quality Records & Acceptance

Make the required evidence part of your project scope, from the released design to shipment.

  • Applicable standards and acceptance criteria
  • Traceability and inspection reports
  • Required shipment documentation

Explore our quality-control process →

Test methods, coverage and reporting are defined for each project. Discuss your requirements with PCBSync before confirming the project.

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Request current documents and confirm the applicable product, facility and service scope.

Inside Our PCB Assembly Process

Bring your board, components and assembly instructions into one coordinated PCBA project. Plan your PCB assembly with PCBSync around the files, quantities and acceptance requirements for your project.

Prepare the Components

Confirm the BOM revision, sourcing responsibilities and approval requirements for any proposed substitutions.

Define the Assembly

Align placement data, polarity, assembly drawings and special handling instructions before production.

Plan Inspection & Delivery

Agree inspection, programming and test needs, together with shipment records and packaging requirements.

Prototype PCB Assembly

Prototype PCB Assembly

Prototype assemblies with sourcing, assembly instructions and evaluation requirements defined around your design.

Explore Service →
Turnkey PCB Assembly

Turnkey PCB Assembly

Coordinate PCB fabrication, component procurement and assembly within one project scope.

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Surface Mount PCB Assembly

Surface Mount PCB Assembly

Review component placement, soldering and inspection requirements for your surface-mount assembly.

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Box Build PCB Assembly

Box Build Assembly

Discuss enclosure integration, wiring, assembly and test requirements for your complete product.

Explore Service →
View All PCB Assembly Services →

What Our Customers Say

siemens healthineers
analog devices
zoll
honeywell
ntinental
TCL
Howard-University
xiaomi
tee
Whirlpool-Logo
Fermilab
datalogic
Intersil
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Sarah Martinez

Product Manager

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PCBsync took our IoT sensor concept from prototype to production. They handled everything: PCB design review, manufacturing, component sourcing, and assembly. What impressed us most was their proactive communication—they caught a potential EMI issue in our layout and redesigned the ground plane before manufacturing. Our devices passed certification on the first try. This partnership saved us at least three months of development time.
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Thomas Bergman

Operations Director

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We transitioned our entire electronic manufacturing to PCBsync's turnkey assembly service, and it transformed our business model. They manage the complete BOM procurement, handle component obsolescence issues proactively, and maintain optimal inventory levels. Last month, when a key IC went on allocation, their sourcing team found an authorized distributor with stock and kept our production running without a single day's delay. Their SMT assembly quality is exceptional—we're seeing just 15 PPM defect rates. Moving from managing multiple vendors to one reliable partner freed our team to focus on product development instead of supply chain firefighting.
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Rachel Morrison

Senior Engineer

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Our power distribution controllers require both SMT and through-hole assembly—fine-pitch BGAs on one side and heavy copper connectors and transformers on the other. PCBsync's hybrid assembly capability is outstanding. They use selective wave soldering for the through-hole components without disturbing the SMT side, and their hand-soldering technicians are genuinely skilled craftspeople. We've been through four design iterations as we refined the product, and they've accommodated engineering changes smoothly every time. Their technical assembly expertise helped us solve a heat dissipation issue by recommending a different thermal pad attachment method.
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Daniel Kowalski

VP Engineering

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We manufacture over 40 different test and measurement products, each with production runs of 20-200 units per quarter. Most contract manufacturers want high-volume, low-mix work—PCBsync embraced our complexity. Their line changeover capability is remarkably efficient, and they treat our smallest orders with the same care as the larger ones. We appreciate their flexible NPI process; they'll assemble 5 prototypes for testing before committing to full production runs. Their engineering team reviews every assembly drawing and catches errors that would cost thousands in rework. In two years, we haven't had a single assembly-related product recall.
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Angela Park

Manufacturing Manager

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PCBsync doesn't just assemble our circuit boards—they build the complete product. They handle PCB assembly, cable harness fabrication, mechanical enclosure integration, firmware loading, functional testing, and packaging. Essentially, they deliver finished security control panels ready to ship to our distributors. This full system integration eliminated three separate vendors from our supply chain. Their box build team identified a wire routing issue that was causing intermittent connection problems we'd been chasing for months. Quality has improved, lead times have shortened, and our landed cost per unit dropped by 18%. That's the value of working with a true electronic manufacturing partner.
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Dr. Marcus Weber

Product Manager

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Our diagnostic equipment demands absolute reliability—failures affect patient care. PCBsync's assembly process includes conformal coating, 100% automated optical inspection, X-ray inspection of all BGAs and QFNs, in-circuit testing, and custom functional test fixtures they designed specifically for our products. Their IPC-A-610 Class 3 workmanship is consistent across every unit. We conducted a detailed process audit and found their quality management system exceeds ISO 13485 requirements. During our first production run, their flying probe testing caught a PCB fabrication defect that all previous inspections missed—preventing 300 potentially defective units from shipping. Their obsession with quality matches our own, which is exactly what we need in medical device manufacturing.
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David

RF Engineer

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We needed Rogers 4350B material for our 5G antenna array project with tight impedance control. PCBsync delivered flawless boards with excellent consistency across the entire batch. Their technical team understood our stackup requirements immediately and suggested a minor adjustment that actually improved our signal integrity. Turnaround was 8 days—faster than we expected for Rogers material. We've now made them our go-to supplier for all high-frequency work.
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Dr. James Patterson

Hardware Lead at MedTech

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Our patient monitoring device required 0201 components, BGA packages, and conformal coating—all with medical-grade documentation. PCBsync's assembly quality was outstanding, with zero defects in our first production run of 500 units. They provided complete traceability documentation and worked within our strict quality management system. Their AOI and X-ray inspection caught issues that would have been nightmares in the field.
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Emily Foster

Research Engineer

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Our university research project had aggressive deadlines and a limited budget. PCBsync turned around our 6-layer prototype in 3 days and worked with us on pricing that fit our grant limitations. The boards were perfect, and their engineers were patient with our questions—we're academics, not manufacturing experts! They've become an extension of our lab team for all our experimental PCB needs.
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Michael

Supply Chain

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We manufacture 50,000+ units monthly of our consumer electronics product. PCBsync has maintained 99.7% on-time delivery for 18 months straight, with consistent quality across every batch. Their process controls are exceptional, and they've scaled seamlessly with our growing demand. When we had a sudden order spike last quarter, they accommodated without compromising quality or existing commitments. That's reliability.
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Lisa Yamamoto

Hardware Designer

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Our fitness wearable required a complex 4-layer flex-rigid design with multiple bend areas. PCBsync's engineering team provided invaluable DFM feedback during the design phase, optimizing our bend radius and stiffener placement. The manufacturing quality was superb—we've had zero field failures related to flex cracking after 8 months on the market. They truly understand advanced PCB technologies.

Robert Schneider

Electronics Manager

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Meeting automotive AEC-Q200 standards isn't optional for our ADAS modules. PCBsync demonstrated their capability with proper PPAP documentation, first article inspection reports, and full compliance with our quality requirements. Their selective soldering and conformal coating processes are world-class. We've audited their facility twice—it's as clean and organized as our own production floor.

Amanda Foster

CTO Startup R&D Partner

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As a startup developing renewable energy controllers, we needed a PCB partner who could grow with us. PCBsync supported us through prototype iterations, low-volume pilot runs, and now medium-volume production—all without requiring MOQ commitments that would have killed our cash flow. Their technical guidance on component selection and cost reduction has been invaluable. They genuinely care about our success.

Kevin O'Brien

Engineering Manager

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We had a critical failure in our legacy control system PCB, and the original manufacturer was out of business. PCBsync reverse-engineered the board from our samples, identified an obsolete component issue, suggested modern replacements, and delivered working boards in 10 days. They saved our production line and a major client relationship. Their problem-solving ability under pressure was remarkable.

Captain Jennifer

Systems Engineer

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Our radar system required Rogers 5880 material with extremely tight tolerances for phase matching. PCBsync not only met our aerospace-grade specifications but provided detailed material certifications and test reports for every panel. Their understanding of high-frequency design constraints and thermal management was evident. When you're building systems for aircraft, you need a supplier you can trust completely. PCBsync earned that trust.

Applications We Support

Aerospace and defense electronics illustration

Aerospace & Defense

Discuss PCB and PCBA requirements for aerospace and defense electronics, including material selection, traceability, inspection records and project-specific acceptance criteria.
Automotive electronics and circuit boards illustration

Automotive Electronics

Discuss PCB and PCBA requirements for vehicle electronics, including connectors, thermal conditions, component traceability and project-specific inspection requirements.
Power electronics with solar panels and wind turbines

Energy & Power Electronics

Plan PCB materials, copper weight and thermal requirements for power conversion, energy monitoring and charging electronics, together with assembly and test requirements.
RF circuit boards and telecommunications test equipment

RF & Telecommunications

Discuss materials, stack-ups and impedance requirements for RF and communications PCBs, together with assembly details and the documentation your project needs.
Computing circuit board and networking equipment

Computing & Networking

Plan multilayer PCBs and assemblies for computing, networking and storage, with clear requirements for signal integrity, power distribution and thermal management.
ENGINEERING RESOURCES

PCB & PCBA Insights

Practical guidance on materials, PCB design and assembly to help you plan your next project.

START YOUR NEXT PROJECT

Discuss Your PCB or PCBA Project

Share your Gerber files, BOM, quantities and target delivery date. Still preparing your files? Start with a short project brief.

Request a Project Quote →

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to [email protected] (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Contact Our Team